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CNC SOLUTIONS FOR PRESS BRAKES AND SHEARS

 

OUR RACK VERSION CNC CONTROLS

Windows 10 OS, High Performance, Open-Architecture

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S675 W CNC

The S675 W is our top-of-the-line CNC for press brakes. It offers highest performance, fully 3D capabilities and a 21'' multi-touch screen for the best operating experience you'll ever have.

Features:

21'' Multitouch Screen

Up to 156 Axes

Windows 10 Operating System

Ethercat/CANopen or Analog Axes Interface

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S660 W CNC

The S660 W is the small brother of the S675 W CNC. It high performance, full 3D capabilities and comes with a 19'' multitouch screen for a great operating experience.

Features:

19'' Multitouch Screen

Up to 156 Axes

Windows 10 Operating System

Ethercat/CANopen or Analog Axes Interface

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S650 W CNC

The S650 W is the smallest CNC of our  rack version CNCs. However if your looking for an economical but yet powerful solution, the S650W is the right choice for your machine.

Features:

19'' Multitouch Screen

Up to 156 Axes

Windows 10 Operating System

Ethercat/CANopen or Analog Axes Interface

See brochure
 

High Performance, Open-Architecture

OUR COMPACT VERSION CNC CONTROLS

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S650 CNC

The S650 is the top-of-the-line model of our compact version CNCs. It comes with an 15,6'' touch screen and is easy to operate.

Features:

  • 15,6'' Touch Screen

  • Up to 8 Axes

  • ETS Real time Operating System

  • Ethercat/CANopen or Analog Axes Interface

See brochure
 

FEATURES

Advanced Features to get the most out of your machine

ALL BENDING TECHNOLOGIES COVERED

Shearing machines, Conventional press brakes, Synchro single-cylinder and twin-cylinder press-brakes, Hammerle press-brakes, Electrohydraulic (hybrid) and Electrical press-brakes, Rolling presses,
Profile bending machines

MULTI TANDEM MANAGEMENT

The use of a can bus line for exchanging data between one CNC and another, which allows tandem and multi tandem press-brakes (up to 4 machines in line)
to be created without complex I/O exchanges and without requiring any synchronizing device. Each CNC “sees” the optical scales of the other machines so as to perfectly synchronize the rams in every processing phase.

DYNAMIC CROWNING

”Run time” and the deformation to which the machine is subjected when bending, are detected by strain gauges or potentiometers. Deformation is immediately compensated by means of CNC-controlled hydraulic cylinders. Thus, the resulting bend is always perfectly inear.

MEASUREMENT OF BENDING ANGLES AND RELATIVE REAL-TIME COMPENSATION

S600 series Esa CNC interface has the most sophisticated bending angle sensors. Not only can our CNC detect bending errors, but also (if the machine allows) corrects the bend without the workpiece having to be removed from the machine. Springback of material can also be compensated. Our CNC equipped with one of our IPCs can host Data M governance software for optimizing cycle times and costs if this type of sensors are used.

AUTOMATIC BENDING SEQUENCE OPTIMIZER

Draw the workpiece profile using the simple “touch design” CAD and leave the CNC to find the best bending solution
and check for collisions. Choose one of the solutions proposed and start bending.

BENDING ANGLE CORRECTION DATABASE

Deviation from the programmed angle is acquired by the machine as each bend is made, by type of material and its dimensions. This value is stored for future uses, for the purpose of improving precision and reducing waste.

OFFLINE PROGRAMMING

There’s a PC application that allows you to programand graphically check your work while sitting comfortably in your offi ce. Once you’ve completed the program,
it can be transferred to the machine’s CNC via USB or Ethernet.

LOADING AND UNLOADING ROBOT MANAGEMENT

Our CNC can handle a Cartesian loading and unloading robot. This is achieved using the same CNC that equips the press-brake, with obvious cost and reliability benefits. Anthropomorphical robots can also be governed using a CNC interface supplied by the most well-known robot manufacturers.

SAFETY PLC INTEGRATION

The 600 series supports the most widespread safety PLCs. Data is exchanged via serial line or ethernet.

AUTOMATIC MEASUREMENT OF PLATE THICKNESS

Sensors located at the machine allow the CNC to measure the thickness of the plate and to automatically correct the bend.

SPECIFIC SOFTWARE FOR ROLLING PRESSES AND PROFILE BENDING

Thanks to a powerful database and advanced interpolation algorithms,
you can program a shape and obtain a suitable result with the least waste in terms of material. User-friendly programming of the most widespread shapes. Profile databases are available for profile bending machines.

 

SOFTWARE

Excellent Software for your machines

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ESA HUMAN MACHINE INTERFACE

Operating a press brake can be so easy

 

YOUR ADVANTAGES

READY-MADE PACKAGE

All CNCs come as ready-made packages which you can use right off. However customization is also no big deal. So you can go from our standard and bring in your own know-how whenever you want.

FAST AND SIMPLE INTEGRATION

Integration does not necessarily be a though job. Our CNCs are easy to integrate into your machine by using our software tools. However if you have not worked with ESA before some learning might be necessary.

USER-FRIENDLY

When designing our HMIs, we cared about the needs of the operator. When operating the machine it should be easy and efficient to click trough the menu. That's why our HMIs are considered to be easy to operate.

OUTSTANDING PERFORMANCE

Do to the architecture of our software and the deep application knowledge at ESA our CNCs get the maximum out of your machines. This means more parts at the same time.

100% SATISFACTION POLICY

Our 100% satifaction guarantee is unique troughout our industry. This shows that we are convinced of our products. So there is no risk for you to put our CNCs on your machine and see how the machine performs.

COMPETITIVE PRICING

As machines are getting more and more compareable to each other, the pressure on pricing is high. Therefore we designed our CNCs in a way that they can compete on the market and make our customers more competitive as well.

 

WATCH OUR CNCS PERFORM

 

SERVO DRIVES, MOTORS AND I/O MODULES

Beside our CNC Controls we offer our own Drives, Motors and I/O Modules as well

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D MOTION DRIVE SERIES

From 3 Amps to 42 Amps
Ethercat or CANopen Interface
5 digital Inputs
3 digital Outputs
Automatic Brake

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E-SERIES SERVO MOTORS

Brushless Servo Motors
From 0,7 to 500Nm
Incremental or Absolut Encoders

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ED-SERIES SERVO MOTORS

Brushless Servo Motors with integrated Drives
From 0,65 to 5,4Nm
Ethercat or CANopen Interface
Incremental or Absolut Encoders

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ESA MODULAR OR STAND ALONE REMOTE IO/ MODULES

We offer a wide range of I/O modules to expand the integrated I/O of our CNCs. Our I/O Modules are available with Ethercat, CANopen or optical fiber interface.

 

CUSTOMER TESTIMONIALS

Satisfied Clients

 

Brennan Monty, Standard Industrial Corp, USA

"We’ve found ESA’s controls to be highly adaptive enabling the same interface to manage a wide variety of machine configurations.  Their technical support team has been very responsive and demonstrates a high level of professional competence in supporting manufacturers."

REFERENCES

Some of our Valued Customers

 
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STANDARD INDUSTRIAL (USA)

Press Brakes

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DERATECH (BELGIUM)

Press Brakes and Shears

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DENER
(TURKEY)

Press Brakes and Shears

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MVD
(TURKEY)

Press Brakes, Shears, Laser- and Plasma Cutting machines

ESA S 675W ON DENER PRESS BRAKE

 

DOWNLOADS

ESA S 600 SERIES FOR BENDING

Brochure

ESA BEND 3D

Brochure